Concrete

Concrete Curing

Reliable Humidity Control for High-Performance Concrete Curing

Powerful 60 MPH discharge airflow performs
exceptionally well against static pressure
in tarped curing environments..

Aquafog® systems are used in concrete curing environments where consistent humidity and dependable performance are critical. In harsh, high-RH curing chambers, Turbo XE units have been proven in facilities across the country.

Maintaining proper humidity helps concrete retain moisture during curing, supporting chemical reaction, strength development, and more consistent product quality. In many cases, the heat generated during curing can also help maintain the chamber’s target temperature range.

Common Applications:

  • Concrete Pipe
  • Precast Products
  • Block & Pavers
  • Core Testing
  • Decorative Molded Shapes

Resource Article:

Core testing applications often
require tightly controlled
humidity conditions for reliable results.
High-humidity fog curing for concrete pipe
production, delivering near-100% RH with lower
operating cost than steam.

Still using traditional steam curing? Steam can create uneven curing conditions depending on where products are placed within the chamber. As steam enters the room, it rises and later condenses as it cools, which can lead to excess wetness in some areas and inconsistent temperatures from top to bottom.

By using Turbo XE systems for humidification, combined with supplemental heat as needed, you can gain better control of the curing environment, improve consistency, and reduce operating costs.

Energy Cost Comparison Example:

  • To maintain a 20’ × 50’ chamber at 100% RH requires approximately 15 gallons of water per hour
  • 15 gal × 8 hr/day × 260 business days = 31,200 gal/year
  • Estimated cost to steam 31,200 gal of water at 7¢/kWh = $5,126.85
  • Estimated cost to atomize 31,200 gal using Turbo XE at 7¢/kWh = $181.71